Cover
Vol. 11 No. 2 (2020)

Published: November 15, 2020

Pages: 202-210

Research Paper

Characterization of Rotary Friction Welded AISI 304 Steel Joints

Abstract

Friction welding method is one of the most efficient and effective techniques for joining similar and dissimilar materials. The AISI 304 austenitic stainless-steel is a most common type of austenitic stainless steel which is used in various practical applications like automotive, food manufacturing, chemical applications, etc. Therefore, the impact strength and microstructure behavior of friction welded AISI 304 austenitic stainless-steel joints were investigated. The specimens were divided into two groups, the surface of the first group was flat while the interface of the second group was designed by fabricating a pin and hole. The effect of different forging pressure (192.4, 240.5, 288.6 and 384.8 MPa) on impact toughness and microstructure behavior of AISI 304 were examined using Charpy impact tester and optical microscope, respectively. The minimum impact strength was observed at 240.5 MPa for flat interface samples whereas, the maximum impact strength value (0.5675 J/mm2) was at 388.6 MPa forging pressure for pin interface samples. In addition, the ductile mode in pin type for all cases while both, brittle and ductile mode in the flat joint was noticed. Finally, it was concluded that the impact strength improved with designing a pin and hole shape at the joint interface.

References

  1. H. Ates and N. Kaya, “Mechanical and Microstructural Properties of Friction Welded AISI 304 Stainless Steel to AISI 1060 Steel,” Arch. Metall. Mater., vol. 59, no. 3, 2014.
  2. E. Almanza-Casas, M. J. Perez-López, R. Steel, and S. Packer, “Evaluation of Mechanical Properties of 304L and 316L Stainless Steels Friction Stir Welded,” Int. Offshore Polar Eng. Conf., vol. 8, pp. 530–533, 2011.
  3. S. Mercan, S. Aydin, and N. Özdemir, “Effect of Welding Parameters on the Fatigue Properties of Dissimilar AISI 2205-AISI 1020 Joined by Friction Welding,” Int. J. Fatigue, vol. 81, pp. 78–90, 2015.
  4. M. Ganesan and P. Marimuthu, “Experimental Investigation of Tensile Strength Behavior on Friction Welded Austenitic Stainless Steel Grade 304L Joints,” Int. J. Appl. Eng. Res., vol. 11, no. 2, pp. 1251–1255, 2016.
  5. F. Zhang, A. Maqsood, G. Hussain, A. Dawood, S. Butt, and M. Siddiqui, “Thermal Model of Rotary Friction Welding for Similar and Dissimilar Metals,” Metals (Basel)., vol. 7, no. 6, p. 224, 2017.
  6. S. A. A. Akbarimousavi and M. Goharikia, “Investigations on the Mechanical Properties and Microstructure of Dissimilar cp-Titanium and AISI 316L Austenitic Stainless Steel Continuous Friction Welds,” Mater. Des., vol. 32, pp. 3066–3075, 2011.
  7. A. Kurt, I. Uygur, and U. Paylasan, “Effect of Friction Welding Parameters on Mechanical and Microstructural Properties of Dissimilar AISI 1010-ASTM B22 Joints.,” Weld. J., vol. 90, no. may, pp. 102–106, 2011.
  8. W. Li, S. Shi, F. Wang, Z. Zhang, T. Ma, and J. Li, “Numerical simulation of friction welding processes based on ABAQUS environment,” J. Eng. Sci. Technol. Rev., vol. 5, no. 3, pp. 10–19, 2012.
  9. M. B. Uday, M. N. A. Fauzi, H. Zuhailawati, and A. B. Ismail, “Thermal analysis of friction welding process in relation to the welding of YSZ-alumina composite and 6061 aluminum alloy,” Appl. Surf. Sci., vol. 258, no. 20, pp. 8264–8272, 2012.
  10. A. Handa and V. Chawla, “Investigation of mechanical properties of friction-welded AISI 304 with AISI 1021 dissimilar steels,” Int. J. Adv. Manuf. Technol., vol. 75, no. 9–12, pp. 1493–1500, 2014.
  11. A. Handa and V. Chawla, “Experimental Evaluation of Mechanical Properties of Friction welded AISI steels,” Cogent Eng., vol. 1, no. 1, pp. 1–10, 2014.
  12. Ý. Kirik and N. Özdemýr, “Effect of Process Parameters on the Microstructure and Mechanical Properties of Friction-Welded Joints of AISI 1040/AISI 304l Steels,” Mater. Technol., vol. 49, no. 5, pp. 825–832, 2015.
  13. P. Li et al., “Inhomogeneous Interface Structure and Mechanical Properties of Rotary Friction Welded TC4 Titanium Alloy/316L Stainless Steel Joints,” J. Manuf. Process., vol. 33, no. May, pp. 54–63, 2018.
  14. U. M. Basheer and A.-F. Mohd Noor, “Microstructural Development in Friction Welded Aluminum Alloy with Different Alumina Specimen Geometries,” Frict. Wear Res., vol. 1, no. 2, pp. 17–23, 2013.
  15. A. C. Reddy, “Fatigue Life Evaluation of Joint Designs for Friction Welding of Mild Steel and Austenite Stainless Steel,” Int. J. Sci. Res., vol. 4, no. 2, pp. 1714–1719, 2015.
  16. M. Asif, K. A. Shrikrishna, P. Sathiya, and S. Goel, “The impact of heat input on the strength, toughness, microhardness, microstructure and corrosion aspects of friction welded duplex stainless steel joints,” J. Manuf. Process., vol. 18, pp. 92–106, 2015.
  17. M. V. Kumar and V. Balasubramanian, “Microstructure and Tensile Properties of Friction Welded SUS 304HCu Austenitic Stainless Steel Tubes,” Int. J. Press. Vessel. Pip., vol. 113, pp. 25–31, 2014.
  18. P. Sammaiah, A. Suresh, and G. R. N. Tagore, “Mechanical Proerties of Friction Welded 6063 Aluminium Alloy and Austenitic stainless steel,” J. Mater. Sci., vol. 45, pp. 5512–5521, 2010.
  19. M. L. Zhu and F. Z. Xuan, “Effects of Temperature on Tensile and Impact Behavior of Dissimilar Welds of Rotor Steels,” Mater. Des., vol. 31, no. 7, pp. 3346–3352, 2010.