This paper is aimed to study the effect of SiC addition as reinforcement to 6061 T6 alloy. Al 6061 T6 alloy SiC composites were prepared by melting the alloy in a vortex and adding 4 % and 10% weight fractions of SiC. Then pouring the mixture into a mould to obtain a bar of 12 mm diameter and 150 mm length. Wear specimens were manufactured in dimensions of 20mm x 10mm according to ASTM to the base alloy and the cast matrix alloy. Microstructure have been carried out to understand the nature of structure and Hardness test also implemented to specimens. Adhesive wear test have been conduct both on the alloy and composites at different parameters (time, load and velocity). From the obtained results, it was found that wear resistance improved during the carbide addition comparing with the base alloy as a result of SiC addition which contributed in improving the hardness of the alloy that reflects to the wear resistance and these properties were improved as the increasing of the carbide silicon percentage.
The Cross-Rolling (CR) process is a severe plastic deformation technique that was used to roll aluminum alloy 6061. However, this process is accompanied by many disadvantages, such as spring back due to elastic recovery. This research aims to investigate the effect of cross-rolling on the spring back phenomenon by examining the main parameters that affect the forming process. Two different routes of cross-rolling were used: the first route, called two-step cross-rolling (TSCR), and the second, multi-step cross-rolling (MSCR), were employed to achieve high deformation and superior mechanical properties. The samples were bent using the V-bending process at three different speeds (5, 10, and 15 mm/min). The results showed that the rolling route and the change in cutting direction led to increased plastic deformation, thus increasing the spring-back factor. The type of route and cutting direction significantly impacted both the maximum load and the springback results.
RSM and DOEs approach were used to optimize parameters for hypoeutectic A356 Alloy. Statistical analysis of variance (ANOVA) was adopted to identify the effects of process parameters on the performance characteristics in the inclined plate casting process of semisolid A356 alloy which are developed using the Response surface methodology (RSM) to explain the influences of two processing parameters (tilting angle and cooling length) on the performance characteristics of the Mean Particle Size (MPS) of α-Al solid phase and to obtain optimal level of the process parameters. The residuals for the particle size were found to be of significant effect on the response and the predicted regression model has extracted all available information from the experimental data. By applying regression analysis, a mathematical predictive model of the particle size was developed as a function of the inclined plate casting process parameters. In this study, the DOEs results indicated that the optimum setting was approx. (44) degree tilt angle and (42) cm cooling length with particle size (30.5) μm
The most common type of abrasive water jet is known as a valuable and advanced non-traditional machining operation due to its no heat-affected zone, best in removing material, very environmentally friendly, and no mechanical stresses. This paper gives an idea about Abrasive water jets in terms of applications, advantages, and limitations. Also illustrates the influence of the parameters on the material removal rate. The effect of feed rate, pressure, and stand-off distance were worked, at three levels for material removal rate (MRR) to machining Aluminium alloy type-5083 by using a tool consisting of a mixture of 70% water and 30% abrasives of red garnet. The distance of the standoff has the most significant impact on the rate of material removal, which is subsequently followed by the feed rate and finally the pressure. The findings demonstrated that the Taguchi model is capable of making accurate predictions regarding the machining reactions, with a rate of material removal of 93.3%.