The White Cement Kiln Dust (WCKD) is a byproduct material, formed in cement factory during the operation of cement production. In highway construction, the WCKD can be used in different ways such as stabilizing the subgrade of highway embankment and as mineral filler in Hot Mix Asphalt (HMA); the latter usage will give clean and healthy environment in addition to more economy. In Iraq, there are two common types of fillers, Portland cement and lime stone powder. In this research, WCKD taken from Fallujah cement plant used as mineral filler in addition to two common types. Various percentages , such as 100%WCKD, 50%WCKD + 50%Cement(C) ,100%C , 50%WCKD+50%Limestone (L), and 100% L, were used to prepare asphaltic concrete mixes. In general, five tests were used to evaluate the performance of these mixes. Standard Marshall Test procedure was applied under three different conditions, two of them at two temperatures at 60 OC and 70 OC and in the third one it was used to test samples immersed in water, at room temperature(24 OC), for four days. Indirect Tensile Strength Test (ITST) was used to evaluate conditioning and un-conditioning samples. All test results, when compared with controlled asphalt concrete sample (Sample contained 100% limestone as filler), were acceptable and within the AASHTO and Iraqi Standard Specifications of Roads & Bridges 2003. Stability values, at standard condition test, of samples containing 100% WCKD, 50%WCKD+50%C, and 50%WCKD+50%L are 11.9kN, 13.2kN, and 14.0kN respectively, while for controlled sample was 9.0kN. The Marshall stiffness values showed similar trends, for samples having 100% WCKD, 50%WCKD+50%C, and 50%WCKD+50%L giving 3.22kN/mm, 3.38kN/mm, 3.5kN/mm respectively but for controlled sample was 2.43 kN/mm. Same trends of results gained in ITST .The results showed the beneficial using of WCKD as filler that will conserve the environment and encourage the HMA producers to use this inexpensive material in their works.
The white cement Kiln dust (WCKD) is a secondary production from the cement industry through its production operation. Environmentally, it is considered as an unwanted waste because it causes air pollution and ground congealment, and it is needed great efforts and financial support to disposal it. In this study, the WCKD was used partially instead of limestone as a filler in the asphalt mix, where it was used by ratios of 0%,25%,50%,75% and 100% from the weight of limestone. An evaluation of the mechanical characteristics was conducted by carrying out Marshall test and Indirect Tensile test, and the results showed that the increase in the WCKD percent reduces the asphalt mix density and increases the percentage of air voids, while the other characteristics (stability, Marshall Stiffness, flow and Indirect Tensile Strength) increase when the WCKD ratio is 25% and 50%. These those characteristics start decreasing when the WCKD ratio was 75% and 100%. The study showed that the optimum ratio of the WCKD is 50% from the limestone weight, and the WCKD cannot be used as a filler entirely in asphalt mix, but it can be used partially.